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Healthcare Packaging

Pharmaceutical, biologics, medical device, and nutraceutical news

SPONSORS December 1, 2006 | Editor-in-Chief: Jim Butschli

Robots address medical device packaging trends

Automation allows health care packagers to respond to cost pressures by increasing production speed and effeciency without taxing human resourses.

ESS Technologies

Advanced aseptic blow/fill/seal machines

The most advanced aseptic liquid processing technology available through the application of customized ASEP-TECH® Blow/Fill/Seal machinery and integrated services for pharmaceutical packaging from Weiler Engineering, Inc.

Weiler Engineering

When oxygen is the last thing you need

Cryovac® OS Films protect oxygen sensitive dry and liquid products, and can be used with a separate desiccant. Patented UV light triggering enables you to activate oxygen scavenging on demand without moisture. Protect your oxygen sensitive ingredients with Cryovac® OS Films.

Cryovac Medical

Comar, Inc. - Packaging Solutions

Comar, Inc. manufactures custom plastic and glass packaging for the pharmaceutical, healthcare and personal care industries. Click the links below for product samples and detailed information.

COMAR

White Paper: Impact of Foil Pinholes & Flex Cracks

Learn how effective aluminum foil is for product protection when compared to other non-foil high barrier materials: The Impact of Foil Pinholes and Flex Cracks on the Moisture and Oxygen Barrier of Flexible Packaging

Alcan Medical Flexibles

RFID Update

Taking the pulse of RFID for pharmaceuticals

IN OTHER NEWS

Equipment qualification protocols and validation >>

Vitamin round bottle >>

Programmable filling machine >>

Pharmaceutical firms face a different set of realities about whether or not to use RFID than do consumer packaged goods companies.

By Rick Lingle, Technical and RFID Editor

Pharmaceutical auto-identification and RFID expert Priyanka Gouthaman of research firm Frost & Sullivan cites two diverse differences in how the RFID challenge is viewed within the pharmaceutical sector.

For existing pilots and deployments, such as Pfizer's Viagra and Purdue Pharma's Oxycontin, authentication for anti-counterfeiting remains the biggest driver, she explains. These brands, which are highly prone to counterfeiting, have high price-points and margins that permit absorbing the additional costs of RFID tagging.

Gouthaman points out that the cost factors play a large role in applications that are still considering or evaluating RFID technology. "A case in point is the e-pedigree regulations that are expected to come into widespread effect in 2007," says Gouthaman. "A number of states including Florida and California have adopted their own e-pedigree legislation that can be complied with by using bar codes. The tight e-pedigree deadlines and the option to employ bar codes are likely to shift the momentum away from RFID since bar codes cost only a fraction of the cost of RFID tags."

She feels that is a major cost-differential in favor of pharmaceutical companies who can employ bar coding as an option. And that is expected to slow RFID adoption for companies that can use bar codes instead.

"Given the present disparate rates of adoption, universal deployment of RFID throughout the value chain and the potential payback is likely to take time," Gouthaman says.

In an exclusive Packaging World online survey about RFID conducted in September and October 2006 that drew more than 340 respondents, a high percentage of respondents were unable to comment on their RFID investment payback (47%), and many were unable to realize any payback (37%). Gouthaman was discouraged by the results because "it would have a direct impact on future deployments," she says. The survey, along with expert analysis, will be highlighted in a special report, "RFID reluctance remains," in PW's December issue.

Gouthaman also feels that a lack of standard return-on-investment definitions and a lack of RFID expertise may be key contributing factors. She holds out hope by noting that "RFID pilots with clear predefined and realistic objectives are expected to overcome this challenge."


VALIDATION

Equipment qualification protocols and validation

I've heard it said that the number of packaging machinery and material suppliers is limited in the pharmaceutical industry.

By Jim Chrzan, Publisher

For equipment manufacturers, validation and proper documentation can be a barrier to entry in the pharmaceutical sector. Manufacturer representatives from packaging equipment firms have often told me how their company was interested in the pharmaceutical market, enthused about a new machine's potential to succeed in this market. Then, a few months later, that enthusiasm wanes.

It's easy to become overwhelmed by validation's challenges. Experienced guidance is the key. Next March in Philadelphia, Healthcare Packaging will host the Pharmaceutical Packaging Forum. One of the speakers is Edward M. Sybert, Heritage Biotechnology Consulting. Sybert's afternoon program, "Developing Installation and Operational Qualification Documents for your Packaging Equipment," will educate packagers about developing installation and operational qualification documents for packaging equipment.

This informative presentation will include an overview of FDA expectations, as illustrated by real world examples. Sybert brings to the one-day Forum more than 35 years of experience in biotechnology and engineering and will offer insights about equipment qualification protocols and validation for packagers.

NEW Products

MATERIAL

Vitamin round bottle

  • made of HDPE, 75-cc bottle has a 33/400 finish
  • works well with a child-resistant closure for pharmaceutical, vitamin, and nutritional products
  • indented panel allows for distinct labeling and a better grip to open bottle
O.Berk Co.

MACHINE

Programmable filling machine

  • Helios is a linear, volumetric automatic filler with a brushless motor drive system that replaces a mechanical drive system
  • disassociation of the actuator product suction and delivery times results in shorter cycle time
  • "top-dead-point" actuators enable complete actuator draining and prevents retention or stagnation zones of filled products
Serac

Announcements

Pharmaceutical Packaging Forum taking shape

Packaging thought leaders from Johnson & Johnson, Merck, and Schering-Plough will be among the presenters at the Pharmaceutical Packaging Forum 2007, to be held next March 29 at The Rittenhouse Hotel in Philadelphia. Complete details of the program and registration information are available at www.packworld.com/ppf. The Forum is sponsored by Packaging World and Healthcare Packaging. For more details, please click here!

Upcoming events:
Dimensions.07
Educational event dedicated to packaging professionals involved in all areas of testing, shipping, and distribution of products. Disney's Coronado Springs Resort, Orlando, FL, March 27-30, 2007.
Pharmaceutical Packaging Forum
Hear leading experts share their experience and insight about packaging machinery and materials, including the high growth area of combination products. Rittenhouse Hotel, Philadelphia, PA, March 29, 2007.
Packaging Automation Forum
Packaging professionals from market-leading companies will explore new ways to increase profit with the latest packaging controls and information technology. Marriott Chicago O'Hare, Chicago, May 23, 2007.

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